Photorealistic Synthetic Data Generation for Deep Learning-based Structural Health Monitoring of Concrete Dams

Regular inspections are crucial for identifying and assessing damage in concrete dams, including a wide range of damage states. Manual inspections of dams are often constrained by cost, time, safety, and inaccessibility. Automating dam inspections using artificial intelligence has the potential to improve the efficiency and accuracy of data analysis. Computer vision and deep learning models have proven effective in detecting a variety of damage features using images, but their success relies on the availability of high-quality and diverse training data. This is because supervised learning, a common machine-learning approach for classification problems, uses labeled examples, in which each training data point includes features (damage images) and a corresponding label (pixel annotation). Unfortunately, public datasets of annotated images of concrete dam surfaces are scarce and inconsistent in quality, quantity, and representation.

To address this challenge, we present a novel approach that involves synthesizing a realistic environment using a 3D model of a dam. By overlaying this model with synthetically created photorealistic damage textures, we can render images to generate large and realistic datasets with high-fidelity annotations. Our pipeline uses NX and Blender for 3D model generation and assembly, Substance 3D Designer and Substance Automation Toolkit for texture synthesis and automation, and Unreal Engine 5 for creating a realistic environment and rendering images. This generated synthetic data is then used to train deep learning models in the subsequent steps. The proposed approach offers several advantages. First, it allows generation of large quantities of data that are essential for training accurate deep learning models. Second, the texture synthesis ensures generation of high-fidelity ground truths (annotations) that are crucial for making accurate detections. Lastly, the automation capabilities of the software applications used in this process provides flexibility to generate data with varied textures elements, colors, lighting conditions, and image quality overcoming the constraints of time. Thus, the proposed approach can improve the automation of dam inspection by improving the quality and quantity of training data.